A Mix Design for Lining Concrete of Concrete-face Rock-Fill Dams

Concrete face rock fill dam

A concrete face rock-fill dam

As defined by Wikipedia, a concrete-face rock-fill dam  is a rock-fill dam with concrete slabs on its upstream face. This design offers the concrete slab as an impervious wall to prevent leakage and also a structure without concern for uplift pressure. In addition, the concrete-face rock-fill dam design is flexible for topography, faster to construct and less costly than earth-fill dams.

A typical mix design for lining concrete of rock-filled dams.

Components

Unit

Quantity

Cement OPC

kg

300

Puzzolan

kg

45

Water

liter

190

Sand

liter

835

Aggregate 5×10

kg

160

Aggregate 10×20

kg

372

Aggregate 20×40

kg

532

Plasticizer

liter

1.73

Air Entrained Agent

liter

0.1

 Concrete Requirements:

  • Compressive Strength: 25 MP (250 KG/cm2)
  • Waterproofing Ability (stable water column): 8 bars
  • Air content: 4-5%
  • Slump: 8 + 2 cm

 The proportion above is for indication. Depend of the project specifications and local materials, the mix design may change. Trials at lab shall be needed.